how to install a compression fitting on plastic tubing

Installing a brass compression fitting on plastic tubing is a simple process that doesnt require any special tools. Miniature compression fittings are found in applications ranging from chromatography and bomb detection instruments, to medical devices and inkjet printing. Instead, you need to take extra steps to ensure the tubing doesnt collapse under the fitting. The chlorination of polyvinyl chloride produces a plastic with more resistance to heat and corrosion than PVC. Then, unscrew the compression nut from the fitting using your wrench. Cut the end of the pipe, if necessary, using a tubing cutter. The brand is available at wholesale supply houses and home improvement retailers across the United States and Canada, andselect international channels. Before anything else, first shut down the water supply to your fitting. If you need to connect to galvanized pipe, use a special threaded connector with a built-in seal exactly like the female CPVC fitting shown in Photo 14. Loosen the nut on the compression fitting and slide the fitting onto the pipe until It can also be helpful to use a volatile lubricant like isopropyl alcohol, to temporarily lubricate the mating surfaces while the compression nut is tightened. Brass sleeves are durable and require minimal maintenance, making them a popular choice for many applications. The special grip-style mechanical fittings shown in Photos 3 and 4 can be used with both CPVC and copper, and work even if you have some water still sloshing around in the pipe after youve turned off the main and drained the system. Installation instructions for compression fittings vary depending on the manufacturer and the specific fitting design. Pop up drain emitter problems: Main Reasons And Effective Solutions. Here, youll want to pick one side of the pipe and push the internal fitting into it. The gray poly tubes are substandard. Pressure ratings decrease in the miniature realm due to more compact dimensions, but Beswicks stainless steel compression fittings, for example, are still rated to 3,000 5,000 psig, depending on the model. Thats because compression fittings simply unscrew and come off. Remove the nut and check the ring, then reinstall the nut. Too many whiffs of this stuff is bad news. Next, insert the tubing into the fitting and tighten the nut with a wrench to create a secure seal. Even if components from two different manufacturers look similar externally, they will often differ in key internal dimensions, such as ferrule/body taper, ferrule length, and thread size and pitch. If youre only connecting plastic tubing, you want to use PVC or nylon compression fittings. Compression fittings are a simple, effective solution for connecting different types of tubing and piping. Thats because a brass fitting may not fully fit over a PVC. Compression fittings create removable plumbing connections on standard rigid and flexible copper pipe and tubing. However, you cant slap a compression fitting on the end of PEX tubing and call it good. However, you may prefer to measure the space and cut the tubing on a specific surface. Position the Parts and Join Them 3. In many applications, high pressures and temperatures necessitate the use of hard tubing, which is incompatible with many other types of fittings. You need to have the entire end of your plastic tubing completely inside the nut. Avoid over-tightening or you could strip the threads. Besides the 1/4 inch compression fitting plastic tubing, you Insert the Internal Fitting and In this article, we will explain how to use compression brass sleeves, and the benefits they offer. You will notice that the ring has a taper. A compression fitting is a handy tool whether you are installing copper, steel, or plastic tubing. All of these work in conjunction If youre not sure, look for the printing on the side of the pipe. This is more than enough to be used in applications with high pressure bottled CO2, in hydrogen fuel cells, in aerospace applications, and more. Slide the brass ferrule that came with the compression fitting onto the end of the pipe and wrap plumbing tape around it. Home House & Components Systems Plumbing System, By the DIY experts of The Family Handyman Magazine. (Yes, But Avoid This! The tape prevents leaks by compensating for the different expansion rates of brass and plastic. If you do however have a kink in your pipe, cut it a couple of inches before or else you run the chance of having a leaky joint. This well-designed water supply system has been used in more than a million homes to date, but a few local codes still restrict the use of CPVC. 5 Steps to Done it. Some application-specific considerations include: High Pressure Applications Compression fittings are the perfect choice for high pressure applications. Sealing rings always have a tapered edge. This works to compress the compression O-ring between the fitting. Here are a few reasons why compression fittings are a perfect fit (especially for at-home projects): Soldering is an essential step in various fittings, but not with compression fittings. Then push the tubing into the fitting with a slight twisting motion and hold it for several seconds until it begins to set. Tighten the Nut How to Join a Compression Union 1. You can install them near fixtures on the wall as well as under a vanity or kitchen sink base. To this end, it is also important that the ferrule have a sharp forward edge. While an elastomeric seal can deform to match these slight variations, the metal-to-metal seal of a compression fitting is less forgiving. Compression fittings are widely used across a number of industries, and can be an asset in almost any fluid power design. Go around the tubing several times with the dauber (Photo 6) to work the solvent into the plastic. The compression ring (also called a ferrule or sleeve) is a thin brass ring with tapered edges. Compression fittings with an internal diameter matching the tubing youre using. How to install Compression Fittings on plastic tubing. Therefore, if youre installing compression fittings, youll want to add a fitting inside the tubing. Just cut the tubing with a tubing cutter or a fine-tooth hacksaw or wood saw, remove the burrs and youre ready to go. Be aware that many home copper or steel water pipe systems are used as grounding for electrical wiring. Tighten the tool slightly, and rotate once or twice in both directions again. Next, apply the CPVC cement to the tubing and the inside of the fitting. Who Makes Ultra Faucets, And Where Are They Made? Shut Off the Water 2. Therefore, you want to use nylon or PVC. Care should be taken to follow the assembly procedures recommended by the manufacturer. Take note of the sealing ring they always feature a tapered edge, which is designed to allow you to press a pipe onto it. Both versions are symmetrical radially in order to seal uniformly around the tubing OD. Follow the identical procedure, including applying dishwashing liquid to the ends of the tubing. You must not overtighten your fittings. In most cases, you can reuse the compression fitting. Caution: Wear special solvent-proof gloves for extensive work. The cold flow issue is exacerbated when the tubing is exposed to high temperatures, and can occur even when fittings are properly installed and initially leak free. Here, you can normally 2. The acetal copolymer sleeve resists creeping and stress caused from compression. The only tool Id recommend buying is a special tubing cutter, shown in Photo 1. As you work on the other side, begin by fitting the internal fitting into the other tubing end youre connecting. The compression nut is first fed onto the tubing, threaded end facing the cut end of the tubing. You can also cut CPVC pipe with a chop saw. If your situation doesnt allow this, you can solder a copper tee with a male adapter and run a threaded CPVC female adapter. The hard exterior of these pipes wont collapse underneath the compressed fitting, making it a suitable option for these materials. E.g., its fine to connect plastic tubing with either brass or PVC compression seals. Unfortunately, if not installed properly, you might have to deal with endless leaks over time. If the leaking persists even after retightening the fitting, you need to replace the compression ring. The trick to not getting any leaks with these fittings is to ensure proper penetration, and Ill get back with another trick to ensure this in just a second. Tubing should be smooth and free of roughness or extrusion lines that can create a leak path past the ferrule. And this is where a compression fitting comes in. Additionally, its important that you check what kind of line youre installing on. Just hand-tighten the nuts on all fittings of this type. WWW.YOUTUBE.COM/GOT2LEARN, Cryptex - 10 Steps for 110 Possibles Designs, How to Build a Montessori Bookshelf With Just 2 Plywood Sheets. The way in which metal tubing is produced can have a significant effect on its performance with compression fittings. We show a CPVC-copper connection. A 10-ft. piece of tubing can grow in length by as much as 1/2 in. The key to using compression fittings at high pressure, especially with gases, is the integrity of the ferrule seal. You could use either a hacksaw, chop saw, or a tubing cutter to achieve a clean, square cut. Use water hammer arresters to keep pipes from banging. There are also compression union fittings that join two pipes in a straight line. Then, slide your tubing into the compression body, tighten the nut with your hand, and lastly, use a wrench. Scrape away any burrs from the copper pipe and rub a drop of dishwashing liquid on each end of the copper to act as a lubricant. A inexpensive tubing cutter easily cuts copper pipe. Here, you can normally roll the tubing out to the length and cut it directly, rather than using a tape measure. After that, turn the nut 1/2 of a turn in the clockwise direction to tighten it. Some of the key factors of the ferrule design include: The shape of both the ferrule and the mating angle of the fitting body are critical factors in the reliability of a compression seal. The majority of ferrules in the marketplace however, are manufactured from metals. Support your CPVC lines every 32 to 36 in. Rotate the cutter once or twice in the reverse direction. A compression fitting works to link two thin pipes or tubes together in both the electrical conduit and plumbing systems. Such small leaks usually stop in a day or two. Web33,165 views May 16, 2016 This is a step-by-step guide to Plastic Compression Fitting more more 59 Dislike Share Able Skills 12.4K subscribers How to repair PVC pipe: The After all, you cant solder PEX and you cant use glue or clamps on copper. This is then bent and squeezed tightly against the tapered surface of the fitting as a nut on the pipe is tightened. 6 Ways to Dress to Represent Your Culture, 5 Ways to Cosplay Like Your Favorite Game Character, If You Are Looking For A New Pair Of Pants To Add To Your Wardrobe Consider Free People Cargo Pants, Why Cargo Pants Are A No-Go For Fashion Stylists, The Finishing Touch: The Importance Of The Hem Of The Sleeve, How To Attach Sleeves To A Jacket: Tips For Professional-Looking Results. The nut compresses the ring between itself and the fitting, and the tapered edges of the ring are wedged tight inside the fitting and the nut, creating a watertight seal. To completely seal your copper or brass compression fittings, you could use a pipe jointing compound or PTFE tape. You may also want to use pipe dope or PTFE tape. Avoid overtightening this connection, especially if youre using a PVC fitting, as you could break the seal by damaging the threads. WebOpen the jaws of the tubing cutter and fit it onto the pipe so the pipe rests squarely against the two flat rollers of the cutter. Next, screw the compression fitting onto the tube. Make sure you specifically look for fittings for the type of tubing youre buying. In addition to these general considerations, there are several more specific factors to consider regarding compression fitting assemblies, such as: PTFE tubing is a popular material choice for tubing because it is resistant to most chemicals, handles relatively high pressure, is low out-gassing, and is more flexible than metallic tubing. They provide an effective way to connect two objects together, securely and reliably. Contact your local plumbing inspector to see if CPVC is permitted in your area. Tighten the compression nut by hand. Too much exposure can be hazardous. This is a belt and suspenders design approach, but has proven highly effective in solving the cold flow leakage issue. Compression fittings come in many configurations, including elbow fittings and tees. The Science Behind Arm Compression Sleeves: How Do They Work And What Are The Benefits? Clean the outside of the pipe with a rag; it must be clean, with no paint or other contaminants. It is important to note however, that compression fittings can only be disassembled and reassembled a few times before either the ferrules and/or the fitting body should be replaced, to ensure a leak-tight seal. Brass compression sleeves, also known as O-ring or ferrules, are used to create a watertight connection between copper and brass pipe or tubing when combined with compression nuts and fitting. These fittings arent normally used in new constructions but rather, renovation projects. If youre connecting a PEX tube to a PVC water line, youll want a PVC compression fitting. In other applications, such as laboratory instruments, concerns over contamination make the sterility and low out-gassing properties of stainless steel tubing and compression fittings attractive. And most importantly, how to correctly tighten the nut to avoid leaks. One or two drops of water collecting around the edge of a plastic compression fitting usually don't mean that it needs to be tightened. Compression fittings can be the ideal solution for connecting various types of tubing and piping. In fact, CPVC has been successfully used in homes for more than 35 years. Did you make this project? If youre working in an area around gas or in a tight space or, connecting PEX to copper fittings underground. Torque, on the other hand, can vary greatly, depending on fitting and ferrule material, lubrication, degree of galling (for stainless fittings), and other factors. PEX Expansion Vs Crimp: Whats The Actual Difference? Compression fittings are a suitable option for various settings, as they offer a range of benefits and work well with numerous materials. Lastly, look out for any leaks. This increases the ease of assembly in applications where many fittings are used, and assembly time is critical. Water hammer arresters, or mufflers, stop banging pipes and prevent faucet or pipe damage. Pipe joint compound or thread-seal tape (optional). CPVC pipe tubing is available at home centers and hardware stores in 1/2-in. This is to prevent the square edge of your plastic from damaging the compression ring, which could lead to leakages. Once the fitting is secure, its ready to use. This aggressive water can sometimes eat through copper pipe within eight years. Install a brass compression valve on CPVC pipe in almost the same way you would install it on copper pipe. If everything remains dry, youre good to go! Photo 3: Push on a CPVC compression fitting. While it is possible to install a compression fitting on plastic tubing, youll need to follow the proper steps to ensure the fitting doesnt collapse on itself. You. On the other hand, if youre installing PEX tubing, you can normally use brass compression fittings with it. Compatible with any 1/4 in. Web1. Hold the fitting against the pipe, and slide the compression ring up against the fitting. Compression fittings are ingenious because you can use them in places where welding isnt an option. Tighten the cutter so the cutting wheel is snug against the pipe. Installing a brass compression fitting on plastic tubing is a simple process that doesnt require any There is a lock ring inside the fitting that grips the pipe when you push it all the way in. Your fittings should be completely sealed at this stage. With our aim of creating a strong online fashion community full of fashion enthusiasts, we are here with the best and most relevant content for our readers. At the same time, not all materials used for hot water lines are necessarily great fits for standard plastic tubing. If youre using copper or brass fittings, use copper or brass internal fittings. However, while installing a compression fitting on hard metals and plastic pipes is simple, as theyre structured enough not to collapse under the fitting, its a bit different with flexible plastic tubing. The trick to a leak-free installation is making sure the pipe end is cut square and is smooth and clean. If the Tubing Kinks 4. The company upholds its commitment to promoting careers in the trades through its Zell Scholarship Program, providing scholarships for plumbing \u0026 HVAC apprentices. Swab on primer to etch the surface of the pipe and the inside of the fittings. Wait at least an hour (longer in unheated areas) before checking for leaks. Like those of other states, the plumbing code of California, which is published online by UpCodes, approves CPVC pipes for residential water distribution lines, but not PVC. For example, PEX tubing is sized differently than refrigerator lines. This will slightly narrow the tubing at that point. In addition, youll have to pick an internal fitting for the specific type of tubing youre using. Additionally, the relative angles of the ferrule and the fitting body will determine how much linear motion is converted into radial compression, and what level of contact (line contact or surface contact) is made with the tubing. When drilling holes through framing members, youll also need to give the piping some space (Photo 9) to allow the longer horizontal and vertical tubing to move. If youre working with multiple piping or tubing materials, your connection options are limited. Slide the nut over the ring and thread it onto the fitting until it is hand-tight. When you push the pipe into the fitting, a lock ring grips the pipe. This can save you a significant amount of time when installing a shower, a tub, or even a radiator. Can Hardie Board Be Used Outside? After that, get your wrench and make just one or two full turns. Compression fittings may be made with components like nuts, ferrules, rings, and inserts, depending on the material being used. Smoking is absolutely prohibited while priming and applying cement. Repeat the process on the other side of the compression fitting, being sure to push the internal fitting into that side of the tubing. Drawing a line on your pipes can help you to know where you have to install the fitting. Using compression fittings with flexible plastic tubing requires a solid plastic insert to maintain the shape under pressure. Insert the reamer into the pipe and rotate it back on forth, making a few complete rotations, while applying pressure into the pipe. It is good practice to seek technical support from a tubing supplier when working on a new design. Before you fit the parts together, you slide a compression nut and a compression ring onto the end of the pipe. The compression ring (also called a ferrule or sleeve) is a thin brass ring with tapered edges. Once the pipe and fitting are together, you slide the ring against the fitting, then thread the nut onto the fitting. Open the jaws of the tubing cutter and fit it onto the pipe so the pipe rests squarely against the two flat rollers of the cutter. There are three primary parts in a compression fitting: a nut, a plastic compression ring, and ferrules. Or, if youre using PEX and PVC, a PVC compression fitting is your best option. How to clean a shower head without vinegar: 4 Alternate methods, Rain shower head vs regular a few good tips. Simply, with plastic piping, you have to use an insert or liner. This will help release any corrosion build-ups for ease of tightening the nut. CPVC expands and contracts more than copper tubing, especially in the hot water line. Leave at least 1/2-in. Once you lubricate the end of the tubing with a drop of dishwashing liquid and push it into the fitting, it wont come out. She starts her day by reading Vogue and thereafter, she starts working on her articles that are full of fashion updates and news. Typically, metal-to-metal seals are considered leak-prone (for example, metal pipe threads are often reinforced with pipe tape). CPVC pipes are readily joined with plastic fittings and glue, but when that isn't practical, you can join them with plastic compression fittings. If you use a hacksaw, be rigorous about preparing the edges. Make sure the cut is clean and straight. An asymmetrical ferrule is cone shaped, and can only be placed into the fitting body in one direction (usually with the tip of the cone facing into the fitting body). Spread the cement lightly on the inside of the fitting and a bit heavier on the pipe. If there is a particular design issue (for example, a tight bend radius) that necessitates softer tubing, it is important to reinforce the tubing wall. There are many reasons to install a compression fitting rather than a screw fitting or solder. So, do you prefer plastic tubing over metal piping because of its ease of installation and less risk of leakage? 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